Failure Diagnosis-Product & Process

Bozilla Corporation’s core business is performing CAE analyses, specifically mold flow analyses, on products to optimize both design and process . Our procedures and standards set a benchmark to create the highest degree of part quality with the least amount of difficulty and waste.

Because many companies have not used FEA, they are turning to the injection molding specialists at Bozilla Corp with issues relating to part failure or processing problems. Fortunately, we are solving many of them with Failure Diagnosis.

What exactly is Failure Diagnosis?

Failure Diagnosis is the process of identifying why a product or process isn’t performing properly.

The injection molding professionals at Bozilla Corporation have cultivated and executed proven techniques to execute this vital task and resolve our customers’ concerns on all levels.

This type of diagnosis requires calculated procedures and thorough knowledge in:

✔ CAE Analysis

✔ Root Cause Analysis

✔ Experience with similar products/issues

✔ Indepth knowledge of polymers

If you are experiencing problems with a product in the field or with its process, we will implement our procedures to assist in solving these issues.

 Some examples may include:

➤ Start up times for a tool are taking longer than expected, the process is difficult to stabilize, or the start up time on the same tool varies from machine to machine

➤ The process has variation and too many bad parts are being produced

➤ The parts seem to be fine but are failing in the field which causes customer dissatisfaction and more work/costs for you

As an added bonus, the Failure Diagnosis procedures can further lean your process and potentially save you money.

Bozilla Corporation has worked extensively with companies to resolve their injection molding performance issues. Contact us today and find out how we can help diagnosis any issues you may be having with your injection molding product and/or process and get you back on track!

We Know Injection Molding! Plastics Engineering, Consulting, Optimization, Failure Diagnosis, Training

About the author

Chris Czeczuga is a Plastics Engineer, Injection molding expert, Military Veteran and the President of Bozilla Corporation. He has proven success with many OEM’s Tier 1’s, Tier 2’s, Tool Shops, Molding shops, Part Designers, Processors and Fortune 500 companies throughout the injection molding industry. A graduate from UMass Lowell, he is Expert Certified with Autodesk, has 20+ years of field experience, intimate knowledge of injection molding part, tool and feed system design. Bozilla Corporation’s success is built on providing the highest level of injection molding simulation and consulting advice to businesses who have short lead times, require an efficient, cost-effective molding process, and desire to produce a correct part before mold steel is cut.